1 Proyek Introduction
Furnace smoke gas analyzer ye tɛ̈n ye tɛ̈n ye tɛ̈n ye tɛ̈n ye tɛ̈n ye tɛ̈n ye tɛ̈n ye tɛ̈n ye tɛ̈n ye tɛ̈n ye tɛ̈n ye tɛ̈n ye tɛ̈n ye tɛ̈"Automatic Monitoring System of Smoke Gas" (ye cɔlCEMS(c) ka tɛ̈n yenë kɔnɔ̈ɔ̈ŋ bɛ̈n looi në gas ye kɔnɔ̈ɔ̈ŋ bɛ̈n looi (cït mɛn, boiler, industrial oven, burner, etc.)mg/m3(ku emission rate)kg/h、t/d、t/a(Luɔi tɛ̈n-tɛ̈n-tɛ̈n-tɛ̈n-tɛ̈n-tɛ̈n-tɛ̈n-tɛ̈n-tɛ̈
Në kë de kë wïc yïn bï yïn ya tïŋ, a cɔl oven fume gas analyzer, a cɔl oven fume gas analyzer, a cɔl oven fume gas analyzer, a cɔl oven fume gas analyzerPotensial Electrolysis+Metode de condensation de extraction, luɔɔi ye tɔ̈ɔ̈u ye tɔ̈ɔ̈u ye tɔ̈ɔ̈u ye tɔ̈ɔ̈u ye tɔ̈ɔ̈u ye tɔ̈ɔ̈u ye tɔ̈ɔ̈uCEMSA lëu a measureSO2、NOx、O2Temperature, pressure, flow speed, humidity and other parameters, and transmit all monitoring parameters to the user. Parameters juëc ye kek tïŋ, ye kek tïŋ, ye kek tïŋ, ye kek tïŋ, ye kek tïŋ, ye kek tïŋDCSSisitɛm, tɛ̈n yenë kɔmpitɛr ye kɔmpitɛr ye kɔmpitɛr ye kɔmpitɛr ye kɔmpitɛr ye kɔmpitɛr ye kɔmpitɛr ye kɔmpitɛr System equipment be tɔ̈ɔ̈u në analytical cabin, luɔɔi ku tɛ̈n yenë kek tɔ̈ɔ̈u; Sisitɛm dɔ bɛɛ yic, modular design, stability strong, operating cost low.
2 Sistɛm Components
2.1 FurnaceSisitɛm de Monitoring Continuous Emissions of Smoke
CEMSKa tɛmɛ, ka tɛmɛ ka tɛmɛ ka tɛmɛ ka tɛmɛ ka tɛmɛ ka tɛmɛ ka tɛmɛ ka tɛmɛ ka tɛmɛ ka tɛmɛ ka tɛmɛSO2、NOX(Sistɛm ye kɔc cɔl smoke gas parameters monitoring)(Temperature, pressure, flow speed, tɛmɛ, tɛmɛ, tɛmɛ,O2)System control and data acquisition processing subsystem (System control and data acquisition processing subsystem) (System control and data acquisition processing subsystem) (System control and data acquisition processing subsystem) (System control and data acquisition processing subsystem) A sɔrɔ:
2.2 CEMSDiagram
Diagram2-2-1 ExtractKondensasiɔnCEMSSystem Composition Diagram
BɛnSisitɛm ee tɔ̈u në probe ye kɔc tɔ̈ɔ̈u në chimney, probe ye kɔc tɔ̈ɔ̈u në dustmeter, ku probe ye kɔc tɔ̈ɔ̈u në temperature flow, ku kabinet ye kɔc tɔ̈ɔ̈u në cabin、Gas ye tɔ̈ɔ̈u ku gas ye tɔ̈ɔ̈u.
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ü Sampling probe responsible for smoke gas sampling, built-in ceramicWala stainless steelFilter ye kɔc luɔ̈ɔ̈i bïk kɔc ye kɔc ye kɔc ye kɔc ye kɔc ye kɔc ye kɔc ye kɔc ye kɔc ye kɔc ye kɔcYe.
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ü Kɔc ye kɔc ye kɔc ye kɔc ye kɔc ye kɔc ye kɔc ye kɔc ye kɔc ye kɔc ye kɔc ye kɔc ye kɔc ye kɔc ye kɔc ye kɔc ye kɔcYe.
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ü Dust Meter ye luɔ̈ɔ̈i bï kek ya tɛmɛ bï kek ya tɛmɛ bï kek ya tɛmɛ bï kek ya tɛmɛYe.
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ü Thermal pressure flow aye tɔ̈u në tɛmɛ̈ɛ̈r, tɛmɛ̈ɛ̈r ku tɛmɛ̈ɛ̈r de gas ye tɔ̈u në chimney yicYe.
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ü Kabinet de analyse ye gas de fume bɛ̈n tɔ̈ɔ̈u,Filtration, condensation after removal of water (Filtration, condensation after removal of water)MeasurementSO2、NOx、O2Komponɛn.
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ü Gas calibration for calibration analysis instruments (Gas calibration for calibration analysis instruments)Ye.
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ü Air compressor ye air compressed looi, ye luɔ̈ɔ̈i bɛ̈n looi bɛ̈n looi bɛ̈n looi bɛ̈n looi bɛ̈n looi bɛ̈n looi bɛ̈n looi bɛ̈n looi.
2.3 Kabinet Description
Diagram2-3-1 ExtractKondensationFɛɛrCEMSKabinet Sistɛm1
Namba |
Nyuɔ |
Bayan |
(1) |
Panel Kontrol |
Ka surunPLCControl interface, smoke gas reverse blow, flow speed reverse blow, leakage detection/Lɔ̈ɔ̈i de kɔɔr ye kɔɔr ye kɔɔr ye kɔɔr ye kɔɔr ye kɔɔr ye kɔɔr ye kɔɔr ye kɔɔr ye kɔɔr ye kɔɔr ye kɔɔr |
(2) |
Industrial Control Machine |
Lɔ̈k data collection, convert, display, storage, upload software |
(3) |
Analyzer gas ultraviolet |
MeasurementSO2、NOx、O2Wait ye |
Diagram2-3-2 ExtractKondensationFɛɛrCEMSKabinet sistemPositifFace2
Namba |
Nyuɔ |
Bayan |
|
(1) |
Solid State Relay |
Kuɔɔny de tɛ̈ɛ̈r de tɛ̈ɛ̈r de tɛ̈ɛ̈r de tɛ̈ɛ̈r de tɛ̈ɛ̈r |
|
(2) |
RelayGrup |
LuɔiAyeElektrik ExecutiveKɛnɛ tɛ̈n tɛ̈n tɛ̈n tɛ̈n tɛ̈n tɛ̈n tɛ̈n tɛ̈n tɛ̈n tɛ̈nControl etc. |
|
(3) |
PLC |
Total Control Unit |
|
(4) |
Switch Power |
Ka tɔ̈u cabinet24VDCPower supply |
|
(5) |
Filter pressure reducer valve |
Pɛɛr ye kɔnɔ, ye kɔnɔ, ye kɔnɔ, ye kɔnɔ, ye kɔnɔ, ye kɔnɔ, ye kɔnɔ, ye kɔnɔ, ye kɔnɔ, ye kɔnɔ |
|
(6) |
Filter |
Lɔ̈k pi ku kä ye kek tɔ̈ɔ̈u në gas ye kek tɔ̈ɔ̈u |
|
(7) |
Compressor-type condensate dryer |
Pii ye tɔ̈ɔ̈u në gas ye tɔ̈ɔ̈u ye tɔ̈ɔ̈u ye tɔ̈ɔ̈u ye tɔ̈ɔ̈u ye tɔ̈ɔ̈u ye tɔ̈ɔ̈u ye tɔ̈ɔ̈u ye tɔ̈ɔ̈u ye tɔ̈ɔ̈u ye tɔ̈ɔ̈u |
|
(8) |
Alarm de humidité |
Ka condensator dɔ̈ɔ̈r, ka condensator dɔ̈ɔ̈r tɔ̈u analyzer |
2.4 Systɛm Parameters Description
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u Limit de température de gaz de fum(Minimum/Top):0-300(Can be customized)
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u Sampling method: Direct extraction
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u Kä ye kek looi në vibration: Wala Vibration
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u Ajuiɛɛr de compressed air de sistem ëbën:0.4MpaNo oil, no water
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u Gas ye kɔɔr:2.2m3/h
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u Ajuiɛɛr de gas:0.45m3/h
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u Gas flow ye dɔɔni(L/min):2
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u Gas flow ye average(L/min):1.5
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u Dimensions:800mm×800mm×2000mm
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u Weight: ye150kg
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u Temperature of heat pipeline: Temperature of heat pipeline: Temperature of heat pipeline: Temperature of heat pipeline: Temperature of heat pipeline: Temperature of heat pipeline: Temperature of heat pipeline: Temperature of heat pipeline:120oC~200oC
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u Temperature de sonde:120oC~200oC
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u Protection Level: KabinetIP42Kɔ̈kIP65
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u Kuen:220VAC±10%, >3000W
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u Temperatur ɣän:-20oC~50oC
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u Humidity:5%Rh~95%Rh(Ka tɔ̈ɔ̈u)
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u Outside output:4-20mA,RS232,RS485
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u Gas ye gam:8L,Botol Steel
3 Project Design
3.1 MeasurementParameters
SO2、NOX、O2、 Temperature, pressure, flow speed (flow), dust (tɛmɛ, tɛmɛ, tɛmɛ, tɛmɛ, tɛmɛ, tɛmɛ, tɛmɛ, tɛmɛ, tɛmɛ, tɛmɛ
3.2 Metode de mesure
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u Metode de samplage de gaz de fum: metode de condensation de température élevée;
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u SO2, NOX: Ultraviolet Differential Absorption Spectrum(DOAS) teknoloji analitik;
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u Metode de mesure de O2: electrochemistry;
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u Metode de mesure de température de gaz de fum: Thermistor (wala thermocouple);
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u Metode de mesure de pression de gaz de fum: sensor de pression;
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u Metode de mesure de vitesse de gaz de fum: pression différentielleFɛɛr(Pito Tub);
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u Metode de mesure de fume: Laser dispersion method; Metode de mesure de fume: Laser dispersion method; Metode de mesure de fume: Laser dispersion method; Metode de mesure de fume: Laser dispersion method;
3.3 Karakteristika Sistem
Brick kiln smoke gas onlineSistɛm dɔw aye:Teknoloji:
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u Fɛɛr 1: Dɔɔr ye looi në condensation direct extraction high temperature accompaniment method, advancedUltraviolet Differential Absorption Spectrum TeknolojiSpectrum Holographic Raster Spectrum, Diode Array Detection, Get Full Continuous Absorption Spectrum, High Wave Length Resolution Guarantee Detection Low Limit, Temperature Drift Small, Response Time SmallKa dɩk paasNO2→NOConverter, lëu bï ya themNO2, Module CO, CO2, etc. ye kɛ̈ɛ̈l ye kɛ̈ɛ̈l ye kɛ̈ɛ̈l ye kɛ̈ɛ̈l ye kɛ̈ɛ̈l.
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u Kuen 2:LuɔiPLC control, automation degree high, LCD screen displays system flow, collect detailed status information of the system, can be used as the most beneficial resource for data effectiveness audit. PLC control, automation degree high, LCD screen displays system flow, collect detailed status information of the system, can be used as the most beneficial resource for data effectiveness audit.;
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u Fɛɛrɛ 3: 2nd-level condensation, koom koom koom koom koom koom koom koom koom koom koom koom koom koom koom koom koom koom koom koom koom koom koom koom koom koom koom koom koom koom koom koom koom koomSO2 loss, sampling probe uses multi-stage dust filtration technology with timely counterblow combined, effectively solving the probe's easy blockage problems, adapting to high dust, high humidity, high temperature, high corrosion and other harsh environments. SO2 loss, sampling probe uses multi-stage dust filtration technology with timely counterblow combined, effectively solving the probe's easy blockage problems, adapting to high dust, high humidity, high temperature, high corrosion and
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u Fɛɛrɛ 4: Analyzer gas room ye looi në stainless steel, gas room ye duniŋ, ye wëu tɔ̈u, ye wëu tɔ̈u, ye wëu tɔ̈u, ye wëu tɔ̈u, ye wëu tɔ̈u, ye wëu tɔ̈u, ye wëu tɔ̈u, ye wëu tɔ̈u, ye wëu tɔ̈u;
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u Fɛɛr 5:Intelligent design, automatic zero adjustment, range exceeding limit alarm, humidity alarm, sampling probe temperature abnormal alarm, condenser temperature abnormal alarm, heating temperature abnormal alarm, failure alarm;
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u Fɛɛr 6: Thermal Pressure Flow Detector ye luui në cabinet ye mat thïn,High precision microdifferential pressure transmitter (detection lower limit low), automatic zero tuning, automatic reverse blow, reverse blow protection, data upload and display and other functions;
4 Sistɛm Configuration List
4.1 CEMSListing of Suppliers Equipment (Listing of Suppliers Equipment)
Serial No |
Proyek |
Model & Specifications |
Nomor |
FabrikƔön |
Kommentar |
1 |
Sisitɛm ye kɔc ye gas ye kɔc ye kɔc ye kɔc ye kɔc ye kɔc ye kɔc ye kɔc ye kɔc ye kɔc ye kɔc ye kɔc ye kɔc |
||||
1.1 |
Gas Pollutant Analyzer |
EM-5 NOX/SO2/O2 |
1Taiyi |
Hebei Emory |
|
1.2 |
Kabinet Preprocessing |
Material: Carbon steel spray Sample condensation processing unit, control unit, anti-blow unit, humidity module ye kɔnɔ kɔnɔ kɔnɔ kɔnɔ kɔnɔ kɔnɔ kɔnɔ kɔnɔ kɔnɔ kɔnɔ kɔnɔ kɔnɔ kɔnɔ kɔnɔ kɔnɔ; |
1Set |
Hebei Emory |
|
1.3 |
Sample Probe |
Sonde Sample Electric Heating |
1Set |
Hebei Emory |
|
1.4 |
Sample Pipe |
Pipe Sampling Electric Heating |
30m |
Domestik |
Standart30m |
2 |
Sisitɛm ye kɔc cɔl smoke gas parameters monitoring |
||||
2.1 |
Thermal Stream Machine |
PT-500Temperature, pressure, flow speed (Tɛmɛ, tɛmɛ, tɛmɛ) |
1Set |
Hebei Emory |
|
3 |
Sub-sistem Monitoring Smoke |
||||
3.1 |
Dust Meter |
DMS-5Dust |
1Set |
Hebei Emory |
|
4 |
System Control and Data Collection Subsystem (Sistɛm de kɔɔr ku jɔl ya data) |
||||
4.1 |
Industrial Control Machine |
Chemical Control Machine |
1Taiyi |
Domestik |
|
4.2 |
Software ë Industrial Control |
Operating system, database, software ye looi; |
1Set |
Hebei Emory |
|
4.3 |
Mɛtɛr |
Calculator (software) |
1Taiyi |
Domestik |
A Local Purchase |
5 |
Sistem kalibrasiɔn |
||||
5.1 |
Valve de réduction de pression |
Copper |
1Set |
Domestik |
|
5.2 |
Gas |
Botol Steel8L |
1Set |
Domestik |
|
6 |
Wɛɛr |
||||
6.1 |
Injiniyer Installation Consumables |
Kabel tɔ̈u tɔ̈u tɔ̈u tɔ̈u tɔ̈u tɔ̈u tɔ̈u tɔ̈u tɔ̈u tɔ̈u tɔ̈u tɔ̈u |
1Set |
Domestik |
|
6.2 |
Data |
Yïn anɔŋ buk de kɔc ye luɔ̈ɔ̈i, cabinet wiring diagram, test report, etc. |
1Set |
Hebei Emory |
|
6.3 |
Spare Parts |
|
1Set |
Domestik |
|
4.2 Spare Parts
4.2.1 List of random spare parts
Serial No |
Nyuɔ |
Specifications ku Model |
Unit |
Nomor |
Kommentar |
1. |
Module Signal Converter |
232Rotate485Modul |
Blok |
1 |
|
2. |
Plug Connector |
Φ6,Φ8 |
Set |
1 |
|
3. |
Filter keramik |
Φ39*Φ21*100 |
a |
1 |
|
4. |
Temperature sensor |
PT100 |
a |
1 |
|
5. |
Fluoride Tub |
Φ6 |
Set |
1 |
|
6. |
Fluoride Tub |
Φ8 |
Set |
1 |
|
7. |
Spare parts for screws |
Specifications |
Paket |
1 |
|
4.2.2 List of spare parts for a year
Serial No |
Nyuɔ |
Specifications ku Model |
Unit |
Nomor |
Kommentar |
1. |
Filter keramik |
Φ39*Φ21*100 |
a |
1 |
|
2. |
Temperature sensor |
PT100 |
a |
1 |
|
3. |
Graphite gaskets |
Φ80*Φ50*3 |
a |
1 |
|
4. |
Graphite gaskets |
Φ39*Φ21*2 |
a |
1 |
|
5. |
Temperature Controller |
TC4S-24R |
a |
1 |
|
6. |
Kart SetDirectLinks |
Φ8-Φ8 |
a |
1 |
|
7. |
Kart SetDirectLinks |
Φ6-Φ6 |
a |
1 |
|
4.2.3 Listi data teknis
Serial No |
Nyuɔ data |
Nomor |
1. |
Thermal Flow Machine Guide |
1Share/Set |
2. |
Wël ë Dust Meter
|
1Share/Set |
3. |
System Description |
1Share/Set |
4. |
Raport Testing System |
1Share/SetFurnace Smoke Gas Analyzer Furnace Smoke Gas Analyzer Furnace Smoke Gas Analyzer |